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The Factory Price Intelligent Water Spray Retort/Sterilizer/Autoclave Food and Beverage Processing

FOB Price:	US$12,000.00 / Set
Min. Order:	1 Set

Min. Order	FOB Price
1 Set	US$12,000.00

Port:	Qingdao, China
Production Capacity:	Customization
Payment Terms:	L/C, T/T, D/P, Western Union, Paypal, Money Gram

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Product Description

Company Info

Basic Info.

After-sales Service

1years

Warranty

1years

Customized

Certification

Scale

Medium

Automation

Automatic

Principle

High Temperature Sterilization

Structure

Tunnel

Operation

Intermittent

Energy

Heat Sterilization

Property

Physical Sterilization

Type

Induction Electronics Sterilization Equipment

Trademark

Inchoi

Transport Package

Export Cases

Specification

customization

Origin

China

Product Description

When steam and water consumption have highest priority and the container material is suitable for direct contact with Oxygen in the heating phase, the steam-spray process is the optimal solution.
Directly injected steam blends with fine droplets of the water spray and results in an extremely homogeneous heat transfer environment throughout the whole autoclave. As water jets spray into the cages from the sides as well, even and rapid cooling, also of comparatively flat containers, is safely achieved.
Quick heating, uniform heat distribution, rapid and even cooling. Low electricity, steam and water consumption. Safe counterpressure control during all process phases. Optimal operation also with part loads. Assured process fidelity. Suitable for different types and sizes of cages.

* WATERSPRAY SYSTEM WORKING PRINCIPLE:

1. WATER FILLING
Prior to the start of the process, the retort is filled with a small volume of process water (approx. 27 gallons/basket) such that the water level is below the bottom of the baskets. This water can be used for successive cycles if desired, as it is sterilized with each cycle.

2. HEATING
Once the cycle is begins, the steam valve opens and the circulation pump is switched on. The mixture of steam and water spraying from the top and the sides of the retort vessel creates highly turbulent convection currents that rapidly homogenizes the temperature at every point in the retort and between the containers.

3. STERILIZATION
Once the programmed sterilization temperature has been reached, it is held for the programmed time within +/- 1º F. Similarly, the pressure is kept within +/-1 psi by adding and venting compressed air as needed.

4. COOLING
the end of the sterilization step, the retort switches into cooling mode. As the process water continues to be circulated through the system, a portion of it is diverted through one side of a plate heat exchanger. At the same time, cold water passes through the other side of the plate heat exchanger. This results in the process water inside the retort chamber being cooled in a
controlled fashion.

5. END OF CYCLE
Once the retort is cooled to the programmed temperature setpoint, the cold water inlet valve on the heat exchanger closes and the pressure inside the retort is automatically relieved. The water level is lowered from the maximum down to the medium level. The door is equipped with a safety locking device which prevents the opening of the door in the case of residual pressure or high water level.

Main Feature

1. Intelligent PLC control, multi-level password authority, anti-misoperation lock function;
2. Large flow easily removable filter, flow monitoring device to ensure that the circulating water volume is always constant;
3. Imported 130° wide-angle nozzle to ensure all products fully sterilized without cold point;
4. Linear heating Temp. control, comply with FDA regulations (21CFR), control accuracy ±0.2ºC;
5. Spiral-enwind tube heat exchanger, fast heating speed, saving 15% of steam;
6. Indirect heating and cooling to avoid secondary pollution of food and save water consumption.

Advantages

*Quick heating, uniform heat distribution, rapid and even cooling
*Low electricity, steam and water consumption
*Safe counterpressure control during all process phases
*Optimal operation also with part loads
*Assured process fidelity
*Suitable for different types and sizes of cages
*Economic and clean
*Especially pasteurised products require a fast cooling to low temperatures. The use of a heat exchanger for indirect cooling connected to 2 cooling media (first cooling phase with water from the mains, second with chilled water) ideally meets this requirement.
*Direct steam injection in combination with superheated top and side spray ensures good heat distribution and safe process repeatability with minimum cleaning.
*Retort pressure is controlled by compressed air injection and with high accuracy within the recipe settings to ensure perfect container integrity.
*Water spray provides fast and even cooling. The water may come from a cooling tower or water chiller and it may be reclaimed for reuse.
*The amount of water in the vessel is small and is recirculated via a ﬁlter before reaching the spray nozzles. The ﬂow is controlled by means of a ﬂowmeter and the level via level control instruments. The water may remain in the vessel for consecutive cycles.

Address: Mizhou Street, Weifang, Shandong, China

Business Type: Manufacturer/Factory

Business Range: Manufacturing & Processing Machinery

Management System Certification: ISO 9001, ISO 14001

Main Products: IQF Quick Freezer, Thermoforming Vacuum Packaging Machine, Retort

Company Introduction: SHANDONG INCHOI MACHINERY Co., Ltd. is a food machinery manufacturing company integrating R&D, production and sales. It is located in the beautiful "Hometown of Dinosaurs"---Zhucheng. The company has advanced CNC machining centers and modern equipment workshops. Company consists of fruit&vegetable processing department, vacuum packaging department, and automated sterilization department. The technical team is composed of engineers with more than 20 years of experience in the food industry. The main products include IQF quick freezer, fruit and vegetable cleaning &processing lines, pasteurization and drying equipment production lines, frying equipment production lines, automatic vacuum packaging machines, retort, cooking mixer machine and other meat processing equipment. The products are exported to all over the world and have been exported to the United States, Russia, Italy, Thailand, Romania, Kenya, Malaysia, Singapore, Indonesia and other countries. The company has passed the ISO9001 international system certification, and has local after-sales service points in many countries and regions. The main products have passed CE certification. The products have a number of patents. We can design for customers on-site, tailored, and complete line installation turnkey projects, etc.

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